Our work

Bituminous works

  • Binder and wearing courses
  • Overlays
  • Resurfacing

Overview

The surface a road is judged by

The bituminous layers are the part of a road that drivers see and feel. We lay binder and wearing courses on new roads and highways, and overlays and renewal coats on roads that are wearing out.

The mix is produced in a hot mix plant, carried to site, and laid by sensor paver and rolled while it is hot, so that each layer reaches its design density, thickness and levels.

  • WorkBinder and wearing courses, overlays and resurfacing
  • MixesDense bituminous macadam, bituminous concrete, premix carpet
  • EquipmentHot mix plant, sensor paver and rollers
  • ClientsGovernment departments and public sector undertakings
Worker in hi-vis clothing raking fresh asphalt in front of a roller and a paver

What the work covers

Four kinds of bituminous work

From the first coat on a new base to a new surface on an old road.

  • Prime and tack coats

    Bitumen sprayed on the granular base to seal and bind it, and between bituminous layers so that they bond as one.

  • Binder course

    Dense bituminous macadam laid over the base: the main bituminous layer, which spreads the traffic load.

  • Wearing course

    Bituminous concrete, or premix carpet with a seal coat: the smooth, dense surface that traffic runs on.

  • Overlays and resurfacing

    A new layer over a worn road, laid after the old surface is cleaned, patched and levelled.

How the layers go down

Coat by coat, course by course

Bituminous layers are laid over a compacted granular base, with thin coats of bitumen between them so that the pavement works as one.

  1. Wearing courseBituminous concrete or premix carpet

    The finished surface, laid by sensor paver and rolled while hot.

  2. Tack coatBitumen emulsion

    A thin coat that bonds the wearing course to the binder course.

  3. Binder courseDense bituminous macadam

    Carries the load from the surface and spreads it to the base.

  4. Prime coatLow-viscosity bitumen

    Seals the top of the granular base and binds its loose particles.

  5. BaseWet mix macadam

    The compacted granular base that the bituminous layers sit on.

  6. Sub-baseGranular sub-base

    Supports the base and drains water away.

Two workers in hi-vis trousers spreading fresh asphalt along a kerb

Quality

Tested at every layer

Bituminous work in India is usually specified by the Ministry of Road Transport and Highways (MoRTH) Specifications for Road and Bridge Works and the codes of the Indian Roads Congress (IRC). We build to the drawings and the specification in each contract.

The mix and every layer are tested against the specification before the next one goes down, and the records are kept for the client's engineer.

  • Aggregate gradation and bitumen content
  • Field density and moisture tests
  • Level and thickness checks

Questions

Bituminous works: common questions

What is the difference between a binder course and a wearing course?

The binder course, usually dense bituminous macadam, carries and spreads the load. The wearing course, bituminous concrete or premix carpet, is the smooth, sealed surface on top.

Why are prime and tack coats needed?

A prime coat seals and binds the top of the granular base, and a tack coat bonds one bituminous layer to the next, so the layers do not slip or separate under traffic.

Do you lay overlays on existing roads?

Yes. The old surface is cleaned, patched and levelled first, then the overlay is laid to the thickness in the design.

How can we send you a tender or ask for your company profile?

Send a tender through the tender enquiry form on our website, and ask for our company profile through the contact form. You can also call us on +91 99251 98001 or write to info@vishalinfraglobal.com.